Gas Sweetening Unit
Molecular sieve and impregnated carbon gas sweetening unit for H₂S, CO₂, and mercaptan removal from natural gas, refinery gas, and LPG streams.
A Gas Sweetening Unit removes hydrogen sulphide (H₂S), carbon dioxide (CO₂), and mercaptans from natural gas, refinery gas, and LPG streams using 13X molecular sieve or impregnated activated carbon in a TSA cycle. Outlet H₂S below 4 ppmv and CO₂ to pipeline specification meet GPA 2140, sales gas contracts, and LNG feed prep requirements.
Combined Drying and Sweetening in One Adsorber Train
The SorbiTech Gas Sweetening Unit removes hydrogen sulphide, carbon dioxide, mercaptans, and water from natural gas in a single temperature swing adsorption train. The deciding feature is the use of SorbiTech 13X molecular sieve in the main bed: the 10 Ångström pore admits H₂S, CO₂, mercaptans, and water simultaneously, so a single bed delivers both pipeline dew point and pipeline H₂S and CO₂ specification. This is the engineering alternative to a two stage MDEA contactor plus dehydration train at small to medium scale.
Process and Regeneration Cycle
Twin or triple adsorber vessels run 180 degrees out of phase. Hot regeneration purge at 250 to 320 °C drives off the captured H₂S, CO₂, and water; the regeneration off gas is routed to a Claus tail gas unit, a flare, or an incinerator depending on the H₂S load. The regenerator condenser recovers the water for monitoring. NACE MR0175 hardness controlled welds and post weld heat treatment are mandatory for the H₂S service envelope.
Scope of Supply
Engineered by SorbiTech and supplied complete:
- Twin or triple adsorber vessels to ASME VIII Div.1 and NACE MR0175
- Inlet filter coalescer for liquid removal
- Regeneration gas heater rated for sour service
- Switching valve manifold with full hardness control documentation
- Charge of SorbiTech 13X molecular sieve loaded under nitrogen
- Regeneration off gas routing to flare or SRU
- PLC or DCS control with outlet H₂S analyser and outlet dew point monitor
Where It Fits
Wellhead gas treatment for fields above 0.5 percent H₂S typically combines an amine sweetening unit with downstream dehydration. The SorbiTech sweetening unit is the engineering alternative at small to medium scale (below 60 MMSCFD) where combined drying and sweetening on one bed reduces footprint, capital, and operating complexity. Applications include natural gas treatment in the oil and gas sector.
Delivery
Delivered turnkey by SorbiTech for projects with civil and electrical scope, or fabricated to client drawings under SorbiTech scope. Lifecycle service includes media changeout at the operator turnaround and the forward inventory plan that maintains the SorbiTech media stock at the regional warehouse.
Engineered Scope
Project References
Applications This System Serves
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01
Process Duty
Beverage Carbon Dioxide Purification
Pellet activated carbon guard bed for beverage grade carbon dioxide purification meeting ISBT (International Society of Beverage Technologists) specifications for carbonated soft drinks, beer,…
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02
Process Duty
Solvent Vapor Recovery
Solvent vapor recovery using twin tower pellet activated carbon adsorbers with steam or vacuum regeneration to capture and recover volatile organic solvents from process…
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03
Process Duty
LPG and Propane Drying and Treating
Drying and sulphur removal from liquefied petroleum gas (LPG), propane, and butane streams using 3A molecular sieve and impregnated activated carbon to meet pipeline…
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04
Process Duty
Oxygen Generation (PSA / VSA)
On site oxygen generation by pressure swing or vacuum pressure swing adsorption using lithium exchanged X zeolite for medical, aquaculture, ozone, and metals applications.
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05
Process Duty
Cryogenic ASU Air Pre Purification
Pre purifying air feed to cryogenic air separation units by removing water, carbon dioxide, and trace hydrocarbons on a graded molecular sieve and activated…
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06
Process Duty
Instrument and Plant Air Drying
Heatless desiccant drying of compressed instrument air and plant air using activated alumina to deliver pressure dew points below minus 40 °C for DCS…
Media Used in This System
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01
Adsorbent
Molecular Sieve 13X
Sodium form 13X zeolite for cryogenic air pre purification and combined drying and sweetening.
Pore Ø
10 Å
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02
Adsorbent
Carbon Molecular Sieve CMS 450HP
Ultra high purity carbon molecular sieve. 99.99999 percent (7N) N2, selective O2 and CO2 capture, 1.0 to 1.6 mm pellets, minimal fines, deoxo polishing…
Water Cap.
Feed must reach ISO 8573 class 1.4.1, deoxo polishing recommended for 7N %
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03
Adsorbent
Carbon Molecular Sieve CMS 420KT
High efficiency carbon molecular sieve. Higher oxygen affinity under 7 to 12 barg, 1.2 to 1.8 mm pellets, Snowstorm Filling compatible, ASTM D4058 attrition…
Water Cap.
Feed must reach ISO 8573 class 1.4.1 %
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04
Adsorbent
Carbon Molecular Sieve CMS 350KT
Rapid adsorption carbon molecular sieve. 40 to 90 second cycle at 7 to 10 barg, up to 99.99 percent N2, 1.0 to 2.2 mm…
Water Cap.
Moisture at supply below 1.0 percent, feed must reach ISO 8573 class 1.4.1 %
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05
Adsorbent
Activated Alumina Impregnated
Promoter loaded activated alumina for hydrogen sulphide, chloride, and Claus tail gas guard duty.
Form
3–5 mm spheres · 1.6–3.2 mm spheres
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06
Adsorbent
Carbon Molecular Sieve CMS 260L
Affordable carbon molecular sieve. 1.2 to 1.8 mm pellets, sub 10 Angstrom pore, 95 to 99.9 percent N2 from compressed air at 7 to…
Water Cap.
Intolerant of liquid water, feed must reach ISO 8573 class 1.4.1 %
Industries Served
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01
Sector
Petrochemicals & Refining
Adsorbents and separation systems for feedstock drying, process gas conditioning, solvent recovery, and refinery effluent treatment.
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02
Sector
Oil & Gas
Complete dehydration, separation, and treatment across upstream, midstream, and downstream oil and gas. SorbiTech supplies the adsorbent media and the engineered systems from one…
Discuss Your Engineering Requirements
Our engineers review your duty conditions and recommend the right configuration.