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Crude Oil Desalting
Phase Separation & Oil Water

Crude Oil Desalting

Removing salt, water, and solids from crude oil at the refinery inlet using electrostatic coalescing and downstream effluent treatment of the desalter brine.

The Challenge
Crude oil at the wellhead carries 0.5 to 5 percent water plus dissolved salts (sodium chloride, calcium chloride, magnesium chloride) and suspended solids. Without desalting these contaminants foul the crude unit furnace, accelerate corrosion in the atmospheric and vacuum distillation columns, and trigger overhead corrosion.
Quick Answer

Crude oil desalting removes salt, water, and solids from crude oil at the refinery battery limits using electrostatic coalescing in a desalter vessel. SorbiTech delivers the downstream brine effluent treatment train (CPI separation, coalescing polishing, activated carbon polishing) that meets the refinery discharge consent on the desalter brine.

Crude Oil Desalting

The Refinery Desalter and Its Effluent

Crude oil entering a refinery carries 0.5 to 5 percent water at the wellhead, plus dissolved salts and suspended solids that would otherwise destroy the downstream crude unit. The desalter washes the crude with fresh water and uses an electrostatic field to coalesce the salt laden water droplets; the desalted crude proceeds to the atmospheric distillation column, and the brine effluent goes to the refinery wastewater treatment plant. The brine is the SorbiTech treatment scope.

Brine Effluent Carries Oil, Hydrocarbon, and Solids

The desalter brine carries free hydrocarbons (from carryover at the electrostatic separation), dispersed hydrocarbons (10 to 100 ppm), dissolved hydrocarbons (BTEX, phenols), suspended solids from the crude, and the dissolved salts of the original wash water. The discharge consent (refinery effluent under the regional regulatory regime) typically requires below 10 mg/L oil at outlet.

Crude Oil Desalting process equipment

Three Stage Brine Treatment Train

The SorbiTech brine treatment train stages a CPI separator for the free oil and settleable solids, a coalescing skid for the dispersed oil to single digit ppm, and an activated carbon polishing bed for the dissolved hydrocarbons. The combined train delivers the refinery discharge consent on a continuous basis with one performance guarantee.

Delivery and Sector

Delivered turnkey by SorbiTech with civil and electrical scope or as a fabricated skid by SorbiTech. The SorbiTech activated carbon is reactivated thermally at the partner facility through the SorbiTech reactivation programme. Sector coverage is petrochemicals and refining.

Selection Guidance

Electrostatic desalter is the refinery standard. The downstream brine effluent (desalter wash water plus the separated brine) requires staged treatment to meet the refinery discharge consent; SorbiTech delivers the brine treatment package.

A Specified, Verified Solution

Define the duty

We capture your process conditions: flow, composition, pressure, temperature, and the target outlet specification.

Select media & configuration

Our engineers recommend the adsorbent grade and system type that meet the duty with margin.

Size & engineer

Bed sizing, vessel design, and cycle parameters are engineered to your case and documented for approval.

Commission & verify

We support loading, start up, and performance verification against the guarantee.

Specify a Solution for This Application

Provide your process conditions and our team will recommend the grade, configuration, and sizing.